Methods to design and produce a novel custom jacquard elastic waistband from scratch. Welcome to Paluna Textile, your artistic elastic webbing (reference) hub. Here’s a tutorial to show you how one can design a excessive-high quality jacquard elastic band step-by-step. Briefly, you will spend three minutes in this put up and have under key factors. In this case, we are going to take elastic waistband for men’s underwear boxer briefs as a tutorial. Usually, in case you are above the higher restrict of waist measurement, we advocate you go up to the next dimension. If you wish to create a brand new fashion of men’s boxer briefs, you need to finish the design in your mind first, before you sew them with elastic bands and fabrics, a design and calculation on paper is necessary and helpful. For instance, you plan to supply 2000 pieces of men’s boxer briefs in sizes L and XL, think about a thousand pieces of every size. Both are made with elastic waistbands in size 1.5 inches.
1000, 80000 inches of elastic band in complete, equal to 2230 yards. But which sort of yarn materials could be the only option for elastic waistbands? In the next step, it’ll show the popular yarn sorts in elastic waistbands for boxer briefs use. These men’s boxer briefs contact the human physique instantly, subsequently, comfort and skin-pleasant performance ought to come first in yarn and elastic thread selection. Nowadays, the favored yarn of elastic waistbands contains nylon and silky nylon. Both such nylon yarns are wonderful in sweat absorption, however, the silky nylon looks a lot excessive-end high quality and extremely-clean really feel. Moreover, 70D-100D silky nylon yarn might be woven in a really advantageous texture and present perfect detailed options of custom patterns. This is the reason we strongly recommend it as warp yarn. In elastic thread alternative, spandex is the highest choice and a lot better than latex as it is skin-friendly, so you’ll be able to comply with most buyers’ preferences. There are three major texture patterns in elastic band weaving, plain, jacquard elastic band rib, and twill.
In twill texture, the warp segment is normally longer than that in plain and rib texture. If we make a twill texture on the inside facet of the elastic waistband, it can improve sweat absorption efficiency. However, twill texture could trigger yarn loops after a period of use. Below are the detailed comparisons between twill and plain textures. So you’ll be able to outline individually on each aspect of the elastic waistband and follow your desire in weaving texture and pattern. Before this step, you may have set the webbing size to 1.5 inches, now you possibly can define other settings of an elastic band on paper together with sewing margin, brand positioning, repeating, or the loop length of patterns. If you’d like the emblem in the perfect heart of the elastic waistband, we suggest you add a positioning mark and make a bit of extra size wastage for reducing and sewing. If not, knitted elastic webbing you can ignore the positioning situation, and set a suitable repeating length of the pattern.
In brand and sample positioning, it’s best to always define a minimum of 3-5mm as the bottom margin for sewing elastic waistbands and fabrics. Otherwise, a part of the logo or pattern could be lined by fabric after sewing. Once you affirm the yarn kind and jacquard webbing design, Paluna will enter the design drawing to the computer of the jacquard weaving loom to start out sample production. Some sort of yarn wants after-dyeing and pre-shrinkage processing, and it often prices 3 days in finishing. Before delivery, our QC workers will inspect gadgets one after the other according to the industrial quality requirements. After the standard inspection is completed, the pattern can be shipped by categorical to our client’s doorstep inside 5-7 days. When receiving the completed sample, you’ll be able to cut the elastic waistband into designated lengths, in this case, it is 38″ and 42″ men’s boxer briefs waistbands. Now you finish all of the steps of the right way to design a personalised elastic waistband.
Jacquard elastic webbing is a kind of fabric that’s utilized in varied purposes because of its stretchability and design versatility. It’s made by weaving elastic fibers equivalent to rubber or spandex along with other supplies like cotton, polyester, or nylon. The patterns on the fabric are created by means of a weaving process that makes use of a Jacquard loom. Jacquard elastic webbing has various applications in the clothes and accessory industries. It is usually used within the design of waistbands for jeans, shorts, skirts, and leggings. The elastic properties of the fabric make it good for sizing adjustments in addition to offering consolation for the wearer. It’s also used as straps for luggage, backpacks, and different accessories that require flexibility and sturdiness. The patterns on the fabric enable jacquard elastic webbing to be utilized in decorative functions as nicely. It may be used in hair accessories, headbands, and within the design of belts. The fabric can be utilized within the creation of residence decor gadgets like curtains and elastic webbing throw pillows.